4797L High Speed Placement System
The fastest large-board machine on the market
Internet infrastructure applications are driving the need for large board
capability in process manufacturing lines. The challenge is to populate
these larger boards without sacrificing throughput. Universal Instruments’
4797L HSP is designed specifically to address your large board applications,
while providing the performance and flexibility you’ve come to expect
from the HSP high speed placement system.
The 4797 is the newest series in the HSP family, delivering unsurpassed
performance and reliability in a technically advanced design with fewer
moving parts. The innovations of the 4797L HSP allow you to achieve higher
throughput, greater utilization, and superior performance over other high
speed placement systems. All this while providing the flexibility to populate
boards up to 457mm x 610mm (18” x 24”).
Machine Performance
Placement Rate: 48.000 cph
Placement Tact Time: 0.075 sec. (within the X,Y table movement of 12mm,
with picks within the same feeder).
Feeder Axis Tact Time: .09 sec. (one lane movement) / .08 sec. with dual-track
feeder.
Programmable Orientation: 0° - 359.9° in 0.01° increments
Placement Pressure: Not programmable; however, component Z-height is automatically
adjusted by the machine and each nozzle maintains a nominal 100g - 150g
spring-loaded placement force
Final Placement Performance: 100 parts per million, 99.99%
Intrinsic Availability: 95%
Placement Accuracy: X,Y Axis MELFs: 0.08mm (0.003”) @ 3 sigma
Chips: 0.08mm (0.003”) @ 3 sigma
Leaded Parts: 0.08mm (0.002”) @ 3 sigma
Feeder Slots: Up to 144 unique components (8mm tape) Up to 192 unique
components with dual-track 8mm feeders
Feeder Types: Tape (8mm to 4mm), 8mm dual-track tape, bulk
Placement Head: Twelve 5-spindle, advanced direct-drive placement heads
Component Range
Minimum - Maximum
Length: 0.3mm(0.012”) 26mm (1.024”)
Width: 0.6mm (0.024”) 26mm (1.024”)
Thickness: 0.3mm (0.012”) 6.5mm (0.256”)
Ball/Lead Pitch: 0.5mm (0.020”) 1.27mm (0.050”)
Lead Width: 0.18mm (0.007”) -
Ball Size: 0.3mm (0.012”) -
MELF Length: 1.6mm (0.063”) 5.9mm (0.235”)
MELF Diameter: 0.8mm (0.031”) 2.2mm (0.087”)
PCB Dimensions
Minimum - Maximum
Length: 50mm (1.968”) 610mm (24”)
Width: 50mm (1.968”) 460mm (18”)
Thickness: 0.5mm (0.02”) 5mm (0.197”)
Weight: - 2kg (4.4 lbs)
Top-Side Clearance: 6.5mm (0.256”) -
Standard Bottom-Side Clearance: 30.0mm (1.181”) -
Options
Component Library Data Teach
Pattern Program Data Teach
Barcode Validation System (BVS)
Traceability Package
BGA/CSP Recognition
Black Light PEC Camera
GSM/Sec II
Software
UCT-53 offline programming utility
Microsoft® Windows 2000® operating system
Service Requirements
Electrical: 200 VAC (20vac)
Pneumatic: 28 liters/minute @ 4.1 bar (1scfm @ 60psi)
Machine Dimensions
Length - Depth - Height - Weight
6,000mm 2,155mm Max. 2,100mm 4,600kg
(236.2”) (84.8”) (82.7”) (10,364lbs.)
|
